Highest quality in polyurethane production
thanks to accurate mix measurement
Polyurethane: An Essential Material
Polyurethane (PU) has become indispensable in modern industry. It is used in a wide range of applications, from flexible foams in mattresses and upholstered furniture to durable coatings and high-performance insulation materials in construction and refrigeration. The quality of these products depends largely on the precise dosing of raw materials. A consistent and accurately controlled mixture of components ensures stable material properties, optimized production processes, and ultimately a high-quality end product.
Chemical Fundamentals of PU Production
PU production is based on the chemical reaction between isocyanates and polyols. The primary isocyanates used are toluene diisocyanate (TDI) and methylene diphenyl diisocyanate (MDI), each imparting different material properties. TDI is used for high-density polyurethane, which is particularly resistant and rigid—ideal for rigid foams and abrasion-resistant applications. MDI, on the other hand, is used for low-density polyurethane, which is more flexible and elastic, such as in soft upholstery materials or thermally insulating foams. The right selection and precise mixing of these substances are crucial for achieving the desired strength, elasticity, and thermal stability of the final product.
Precision in High-Pressure Processing
Especially in the production of high-density PU materials, isocyanates must be mixed with polyols under strictly controlled conditions. This process typically occurs at temperatures between 50 and 70°C and under high pressure of 100-200 bar (1450-2900 psi). Precise control of this process ensures that the chemical reaction proceeds optimally, resulting in a uniform material structure. Variations in dosing or mixing ratios can significantly affect product quality, leading to undesired deviations in density, curing, and mechanical durability.
Accurate Flow Measurement for Maximum Quality
Reliable measurement and dosing of raw materials require high-precision flow meters. Rheonik Coriolis mass flow meters enable exact real-time measurement of isocyanates, polyols, pentanes, and catalysts. With their high accuracy, chemical resistance, and a wide measurement range adaptable to any production facility, they ensure optimal process control and superior product quality. The robust design and continuous self-diagnosis of these devices guarantee long-term stable and reliable measurement performance—even under the most demanding production conditions.